Knowing how to adjust your throttle cables properly is a great way to custom fit your bike to you and what you are comfortable with. XJ550H, Jan 29, 2018 #14. The first thing to check is the condition of the cable itself. Make sure you have the correct procedure to adjust the clutch correctly. That’s why we’re here. XJBikes - Yamaha XJ Motorcycle Forum. The adjuster should be approximately one-third of the way out to give some adjustment to the new cable. If it doesn’t, you may not be able to decelerate correctly or your bike might hang at higher RPMs. When adjusting the cables, refer to your service manual for the proper free play adjustments, as a throttle cable that is too tight can cause engine revs to rise when the bars are turned, causing an unsafe condition. The throttle cable will naturally loosen up overtime, so it’s important to check the throttle slack periodically. You will need to ensure to get roughly the same distance between the nut and the tubing. Your throttle cables will have two points of adjustment: If you need to make large throttle cable adjustments, start at the carb body. It’s also worth checking the routing of the cable. The /2 has no special markings on the gear teeth like the /5. Next, tighten the deceleration adjuster (the cable that pulls the grip into the throttle-closed position) so that there is no slack when the throttle is held closed. Adjusting the throttle cable is much easier than repairing your carbs. Come join the discussion about performance, modifications, troubleshooting, maintenance, off-road, touring, street bikes, and more! Adjust the cable's tension until there is only 1/8 inch of free play at the clutch lever. If the cables are to be made from scratch, the mechanic must first establish the length of the outer cable by routing it from the carb top (generally into an adjuster screwed into the top of the carb) to the throttle assembly. You have limited privileges and you can't "SEARCH" the forums. Essentially, they connect the mind and body of the motorcycle to the heart of the machine. Install the decelerator cable (push cable) onto the throttle housing, running the cable end into the mounting hole closest to the rider. 1) Back out the idle adjustment screw all the way. Cables. Turning the adjuster in will give you more slack. Turning the adjuster in will give you more slack. J ... A forum community dedicated to Kawasaki Motorcycle owners and enthusiasts. Then after placing the throttle cable at the point, adjust the cable, maintain the free play of about 2-3 mm and then tight the locknuts. Depending on what type of machine you’re using, the adjustment process is likely a little bit different. Then turn the adjuster to get the 2-3mm free play. 1999 2510 Mule shifter adjustment. Single throttle cable adjustment is straightforward. Regarding throttle cable adjustment, you want a "VERY slight" lag in throttle response before the jet needles rise. In that aspect, the /5 is slightly easier. To adjust the throttle cable: Loosen the locknut. Some bikes will only have one adjuster. ... make sure to check and adjust throttle cable too 81 XJ 550 Maxim 82 XJ550 Seca 82 XJ750 Maxim Pods replaced with air box 83 XJ 750 Maxim XJ650RJ XJ650R. Pick a point on the throttle grip housing and measure the amount of play it has. Just slide the rubber cover off, loosen the locknut, and turn the barrel adjuster to achieve the desired free play. If you need to do work on the throttle cable of your bike, this video may help you with removing the tube. Orange: Loosen to allow to move. Sometimes this can be fixed through adjusting the cable, or it may be a symptom of a carb issue. Tighten or loosen the adjuster to get the right amount of play. Check your throttle chain, keep it clean, and ensure you park it somewhere covered to get the most out of your motorcycle. If you’re experiencing problems with your motorcycle’s acceleration or throttle response, the throttle cable adjustment is one of the first things to check. Throttle freeplay is a terribly overlooked adjustment that can change both the reaction and comfort of your motorcycle. A cable that’s too tight may cause a wonky or high idle or difficult acceleration. Then, do so with the engine idling to be sure there are no abnormal issues! This is something you’ll want to check periodically. That’s why maintenance of your throttle cables is very important. A few self-service maintenance checks could go a long way for saving you money and damage for your beloved motorcycle. Once the cable has been threaded through to the front you can attach the cable to the housing on the handlebar. The end of the cable "must" drop into the little "seat" atop the carb. At the throttle housing on the handlebar. The /2 and /5 have almost identical throttle assemblies. One of these maintenance factors includes the throttle cable. Forums > XJ Motorcycle Forums > XJ Technical Chat > Hello Guest. In fact, according to a statistic from Ultimate Motorcycling, the households that own a motorcycle in the United States increased from 6.94 percent in 2014 to about 8.02 percent in 2018. You should have the same amount of slack that the old cable had. We’ve laid out a few sure-fire steps and checks to help you best understand when your throttle cable needs maintenance. Motion Pro ® is dedicated to producing the best cables in the powersports industry. 2.a) if necessary, lengthen the "pull" cable 3) Tighten it up Check throttle free play at grip. This is also a good time to check the throttle’s return travel. Motorcycles are well-loved in the United States. Make connections of the throttle cable with throttle housing. If it’s getting kinked or held up on a part of the bike, it may be affecting the amount of slack it has. If a clutch cable is too tight, it can cause the clutch to … Type of Motorcycle Currently Riding: 2009 Vegas 2008 VISION 2013 XC. Don’t slack when it comes to bike maintenance! Adjust the cable with 10mm wrenches 1 STEP 3 If the throttle control and cable are properly installed and adjusted it is possible to do a limited RPM adjustment at the engine by Then resettle the throttle body. If your /5 has good cables and you want to apply this procedure, go ahead. Duration: 8:24 Description Discussion Bob demonstrates step-by-step the proper way to readjust the throttle cable on your Harley Softail or Dyna by first adjusting the pull open cable. (1), per STEP 1, it is possible to adjust the throttle cable at the handle as well as readjusting the cable sheath at the engine (4). Harley Throttle Cable Adjustment. And those numbers are only going up. You can adjust the cables (there should be two) a few inches under the throttle grip along the cable, where the metal parts meet the cable sleeve. Start with the carb side of the cables. ✔Get matched with top providers. Once your throttle cables have been adjusted or new throttle cables have been installed, be sure to check their functionality carefully! Possibly more if the cable was sized to fit the motorcycle. The cable adjuster can then be adjusted in or out so that the throttle grip has the correct amount of free play, which is usually 2-3mm. I took the close cable off my 1993 XRL as well, and I drilled a little hole in a cylinder head fin and mounted an extra spring to help close the … Lay the 2 cables side by side to ensure they are the same. Or, check when your owner’s manual recommends regular cleanings and stick to them. Here are a few easy maintenance tips that can help prolong your bike’s life! Turning the adjuster out will tighten the cable. A cable that’s too loose will have poor throttle response and may feel sluggish or weird at WOT. Test the throttle cable and make sure it pulls correctly. (Use code: motorcyclezombies for 15% off your purchase). Make sure to unhook the starter switch first. If everything seems good to go, you’re on your way to a well-maintained motorcycle. Tighten … 1) Follow common service manual. 13 Vegas 8 Ball ... Only the 07 and earlier bikes had idle screws that you could adjust. Generally throttle cable slack is, again as far as I can see, a necessary evil, having to do with the fact that the needed cable length changes as you turn the bars when steering. For minor free-play adjustments, use the inline adjusters. 08 and up bikes are ecm/iac controlled and the throttle bodies do not get as dirty and the earlier bikes, but … It is really easy to adjust the throttle cable on a bike, but in case you need to adjust your throttle cable and don't know how, this motorcycle tutorial will show you how on a Honda bike. When you let go, the throttle should close automatically. Next, the locknut should be loosened. Of that percentage of people who love to ride their motorcycles, there’s a solid percentage of folks who do their best to ensure their motorcycle maintenance is top-notch. First, put the motorcycle onto a lift so that it stands flat on the ground. Tighten the deceleration locking nut. Most manufacturers call for about 2 to 3 mm of free play in the throttle cable. Order your motorcycle’s official shop manual at eManualOnline.com. But, if throttle cables aren’t taken care of properly, it could lead to dangerous driving conditions and poor engine performance. Steve shows you how to remove the throttle tube covering the throttle cable on a Honda 919/Hornet 900 motorcycle. You can make a mark and accurately measure the distance with a set of calipers. If you need just a small adjustment, skip to the throttle housing. TELL US HOW WE CAN MAKE YOUR CUSTOM STRUCTURE A REALITY, ShadowRib Panels By Safeway Steel Buildings, Vertical-Lok Technical/Erection Information, Ensure you change the oil after several thousand miles (check this regularly), Don’t leave a messy chain-when it gets dirty, clean it. Refer to the shop manual for the recommended amount of play (usually about 2-3 mm). It got loose and not sure how to go about it. I think pulling the air cleaner off is the next step, well maybe after getting a service manual. At the end of the day, keeping your bike well-maintained is the ultimate step in ensuring your safety and your bike’s longevity. Omit this step if … 380 Posts . If the cable housing is cracked or damage, this is a good time to replace it. Like with any modern machine, motorcycles generally use two throttle cables, unlike older carbureted machines often just use a single throttle cable. These cables are used on all different bikes so just match your old cables. If you need to make minor adjustments then do so before you start the motorcycle engine. With over 30 years of race proven experience, Motion Pro cables deliver performance, quality and value. For two-adjuster models, loosen the nuts until there is plenty of slack. Your motorcycle will either have one or two throttle cables. Completing this step is important for viewing and safety purposes. Adjust in increments, and after each small adjustment pay attention (visually, at the induction module's throttle wheel) to how each cable reacts to your swinging the bars back and forth. The principles to adjustment, however, is basically the same, namely, to slide the cover off the in-line adjuster and release the lock nut. You will probably have to slide the rubber protectors up a bit to get to the adjustment. You don't want the throttle cable(s) taught / too tight! Once that is achieved, tighten the lock nut and spray some silicon on the adjustor before sliding the cover back. Jump to Latest Follow 1 - 3 of 3 Posts. Get the job done right! Tighten the housing bolt back onto the assembly and straighten the handlebars. Next, tighten the deceleration adjuster (the cable that pulls the grip into the throttle-closed position) so that there is no slack when the throttle is held closed. Adjusting is the question: If you, the rider, are the person doing the adjustment, adjust whenever you think it needs it or at every service oil change. I agree. Turning the adjuster out will tighten the cable. Twist the adjuster counterclockwise with a 10-mm wrench to loosen the cable and increase free play. Roll the throttle back and forth to find the “free play zone” where moving the throttle does not engage the cable. Just match your old cables the right amount of free play models, loosen locknut! For two-adjuster models, loosen the adjuster in will give you more slack screw all the way out give. '' drop into the carb are used on all different bikes so just match your old.. 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